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  • Bond Work Index (Energy equation)

    You need a two-stage solution, first stage open-circuit mill and then second stage closed-circuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+2.1 mm) and the Bond ball mill work index for the fine component (-2.1 mm).

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  • Table of Bond Work Index by Minerals

    Source 1: Table of materials reported by Fred Bond Source 2: Outokumpu, The science of comminution Source 3: Equipment and pipelines Source 4: Tenova Bateman mills (AG/SAG, Rod, Ball Mill) Source 5: Doering international Source 6: SME handbook of mineral processing, N.L Weiss Editor, NY 1985. Bond …

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  • P80 of Bond ball mill Work Index tests

    The bigger picture is "Bond's Law" isn't a law at all, it is just a regression line drawn through a bunch of data collected in the 1930's and 1940's that "kinda-sorta" had a slope of –½ when ...

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  • Size Reduction-1: Grinding – Unit Operations in Food …

    Bond's law has been found to apply well to a variety of materials undergoing coarse, intermediate and fine grinding. 30.4 Size reduction equipment . ... In a ball mill or pebble mill the size-reduction is carried out by impact as the balls or pebbles drop from near the top of the shell. In a large ball mill the diameter of shell may be 3 m ...

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  • Size Reduction

    The popular size reduction equipments for agricultural produce, viz., hammer mill, ball mill, burr mill, jaw crusher, gyratory crusher, crushing roll, cutter mill, Reitz mill, and colloid mills, are explained using schematic diagrams. ... 6.6.3 Bond's Law. This law was developed by the Fred Chester Bond, an American mining engineer in …

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  • Bond Work Index Formula-Equation

    Learn how to calculate the Bond Work Index, a measure of the energy required to grind a material, from different tests and size distributions. See examples, equations, and tables of Bond Work Index by minerals.

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  • Determination of work index in a common …

    This was done by means of the Bond Ball Mill Standard test [24][25] [26]. In brief, with the aim to simulate closed circuit continuous operation with a recirculating load of 250%, the test [27] is ...

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  • Rittinger

    The two earliest laws are due to Kick (7) and von Rittinger (8), and a third law due to Bond (9, 10) has also been proposed. These three laws may all be derived from the basic differential equation: ... U.S. Ball Mill Index—No. of revs. to produce 80% < 200 sieve under standard conditions.

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  • THE OPTIMAL BALL DIAMETER IN A MILL

    The ball impact energy on grain is proportional to the ball diameter to the third power: 3 E K 1 d b. (3) The coefficient of proportionality K 1 directly depends on the mill diameter, ball mill loading, milling rate and the type of grinding (wet/dry). None of the characteristics of the material being ground have any influence on K 1.

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  • The comminution energy-size reduction of the Bond Mill …

    The procedure to apply Bond's law requires the laboratory determination of a Bond Work index (BWi). This laboratory procedure has been extensively described in detail by Bond (1952), Deister (1987) and Mosher and Tague (2001).It is conducted in a specified ball mill and grinding ball charge.

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  • Bond Ball Mill Grindability Test Summary

    In spite of being called "Bond's Law", the work index equations are not a law of nature; but rather an empirically measured regression of a large data set collected by the Allis-Chalmers ...

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  • Bond´s work index estimation using non-standard ball …

    2.2. Ball mills and operation conditions Fig. 2(a-d) shows the ball mills used in the determination of the Work Index (standard mill BBM and non-standard mills BM-1 to BM-3, all ball mills without lifters). Bond standard ball mill (Fig 2(a); BBM) has a total volume of 22284 cm 3, is fed with 700 cm of ore and 1638 cm of steel balls. This

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  • Selected Advances in Modelling of Size Reduction in Ball Mills …

    A zero value of r was associated with Kick's law, 0.5 with Bond's law, and 1.0 with Rittinger's law . However, it is ... Mishra BK & Rajamani RK, Analysis of media motion in industrial ball mills, in: S.K. Kawatra (Ed.), Comminution Theory and Practice Symposium 1990, pp. 427–440.

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  • BOND RWi, BWi, CWi, Ai Work Index: What's the …

    The Bond ball mill work index measures the grindability in the 2-0.1 mm size classes whereas the SPI (or the generic SGI) measure the 15-2 mm size classes and the A×b measures either the 65-3 mm …

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  • Food Engineering Questions and Answers

    Explanation: Bond's law is an intermediate between rittinger's law and kick's law. advertisement. 8. A jaw crusher uses _____ a) Compression b) Shear ... Explanation: A ball mill uses both impacts when the solids fall from the top to the bottom and attrition when the particles rub against each other and reduce in size.

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  • Variability of the Ball Mill Bond s Standard Test in a Ta …

    Variability of the Ball Mill Bond's Standard Test in a Ta Ore Due to the Lack of Standardization Gloria González García 1, Alfredo L. Coello-Velázquez 2, ... Comminution, also known as the Bond's Law, is summarized in Equation (1) [5]. W = 10wi 1 p P80 1 p F80 (1) wherein: W is the specific power consumption [kWh/t]; w

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  • How it Works: Crushers, Grinding Mills and Pulverizers

    Bond's Law states that the total work input represented by a given weight of crushed product is inversely proportional to the square root of the diameter of the product particles. Bond's Law can be written as: ... Ball mills vary greatly in size, from large industrial ball mills measuring more than 25 ft. in diameter to small mills used for ...

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  • Size Reduction

    Laws governing size reduction include Kick's Law, Rittinger's Law, and Bond's Law Ball mill mechanism of operation include both impact and attrition Optimum speed of ball mill operation at which maximum efficiency of size reduction obtained is termed as Critical speed

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  • Determination of work index in a common laboratory …

    which is the mathematical expression of Bond's law Ww i PF = − ... In the Bond ball mill test, the work index is finally obtained by 023 w P Gbp PF i =

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  • Metals | Free Full-Text | Variability Study of Bond Work Index …

    It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills). The relationship between wi and …

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  • Size Reduction, the Three Laws of Comminution, and the Bond Equation

    In a review for a ASM publication, Morrell (in Anderson et al., 2014) notes that Bond's contribution and what made his equation so successful is that he combined it with a series of associated laboratory tests for crushers, rod mills, and ball mills that, when applied to practical design situations, provided reasonably life-like responses, i ...

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  • Secrets of the Bond Ball mill grindability test

    The Bond ball mill grindability test is one of the most common metrics used in the mining industry for ore hardness measurements. The test is an important part of the Bond work index methodology ...

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  • Size reduction: objectives, Mechanisms & Laws governing …

    2. Kick's Law: This law expresses the energy consumption in size reduction as being proportional to the reduction ratio. It is particularly relevant for coarse grinding. 3. Bond's Law: Describes the energy required for size reduction as proportional to the square root of the reduction ratio. It is commonly used in the context of crushing ...

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  • BOND'S WORK INDEX: WHAT IT IS AND WHAT IT …

    Bond's work index is one of the mostly widely used metrics of mineral grindability. In spite of its ubiquity, users are often not aware of the nuances of the work index family: what are its...

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  • Estimation methodology for Bond ball mill work index …

    A standard Bond mill (Fig. 1) was designed to perform the work index tests and determine the energy consumption of various s minerals.The mill has a round internal housing at the corners, has no lifters, and is for dry grinding. The inner diameter and the length are 0.305 m, and the ball load is 19.4% of mill volume (equaling a total weight of …

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  • A new methodology to obtain a corrected Bond ball mill …

    This paper describes a methodology for providing an estimation of the Bond ball mill work index for a sample of non-standard size (F 100 ≠ −3.35 mm) when all the …

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  • Estimation methodology for Bond ball mill work index …

    The Bond ball mill work index is an expression of the material's resistance to ground and a measure of the grinding efficiency. The test is a standardized methodology …

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  • Calculate Top Ball Size of Grinding Media -FRED C. BOND …

    Although it was developed nearly 50 years ago, Bond's method is still useful for calculating necessary mill sizes and power consumption for ball and rod mills. This paper discusses the basic development of the Bond method, the determination of the efficiency correction factors based on mill dimensions and feed characteristics, and the …

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  • A new approach to the calculation of bond work index

    The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.

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  • Bond Work Index Procedure and Method

    Learn how to perform a Bond Work Index Test or Bond Ball Mill Work Index Test to determine the grindability of ore samples. Follow …

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